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Fully Automatic High-Efficiency Intelligent Automatic Molding Line Vertical Parting Metal Casting Sand Machinery

Fully Automatic High-Efficiency Intelligent Automatic Molding Line Vertical Parting Metal Casting Sand Machinery

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Product Description

Product Description

Specification

item	value
voltage	380v 60hz
power(w)	75KW
machine type	Sand forming machine casting machine smelting equi
warranty	1 years
weight (kg)	15000
place of origin	Qingdao, China
video outgoing-inspection	Provided
machinery test report	Provided
core components	PLC, Bearing, Gearbox, motor, Pressure vessel, Gear, Engine
brand name	Qingdao Haoyang
dimension(lwh)	7000 1600 3500 (mm)
key selling points	Easy to Operate, Famous brand PLC, Accurate temperature control, Remote Control, Long Service Life

High casting accuracy: The equipment accuracy can be less than 0.1mm, and the wrong box volume is less than 0.1mm. High hardness of sand mold: pressure-pressed sand and mold kernel surface for extrusion, high hardness of sand mold, good casting quality. High productivity: Currently, the production speed of vertical parting boxless injection pressure molding lines can reach up to 500 types/hour, and the lower core is as high as 400 types/hour, which is equivalent to 3 to 5 times the automatic line molding speed of ordinary horizontal box-output molding. This is bound to be a great competitiveness for large-scale production factories. Small sand consumption: Since the sand type is a double-sided sand type, the public sand consumption of the two cavity can be reduced; because it is closed and there is less sand scattered. Small area: The equipment is relatively low and the requirements for factory buildings are relatively low. Few people are employed: the new model has a very high degree of automation, and with automatic pouring, 4-5 people are employed per line. Core-cutting fast: The application of automatic core-cutting mechanism makes it possible to complete the core-cutting once in two seconds. Fast mold replacement: The latest developed quick template replacement mechanism can replace two templates in more than 2 minutes. Good working conditions: the vertical molding line has low noise and fewer dust points.

Our advantages 1 High configuration of hydraulic system: Hydraulic pumps (Germany Rexroth) and hydraulic valves (Germany Rexroth) are all imported from the original, and pumps with the highest pressure resistance level and valve sets with feedback are selected to ensure the speed, accuracy and service life of the system. Main features: a hydraulic pump is a servo energy-saving pump. According to the flow rate of the system, it comes from the angle of adapting to the swash plate. The system does not have more overflow and heating, which is energy-saving and environmentally friendly.

b The proportional valve with position feedback can monitor the movement direction and opening position of the valve core in real time, and display it on the touch screen of the human-machine interface, saving time for maintenance personnel to deal with and judge problems

dThe hydraulic system oil tank material is made of stainless steel, which can effectively solve the oil tank rust caused by water vapor in the oil tank, greatly improve the cleanliness requirements for long-term operation of the system and reduce system failures.

e-cylinders are customized by professional manufacturers, and the surface is mirrored to increase the finish and improve the service life of the seal ring.

All seals of f equipment are made of German Desert seal brand seals, with little resistance and little resistance to hydraulic system

aThe electrical control part adopts the latest version of Siemens 1511 control system. On the basis of the original, it has expanded the network connection with users to realize remote control, remote diagnosis, remote monitoring, remote data upload and other functions.

1.418 or above models have been changed from traditional 6-guided support to 10-guided support, increasing the motion accuracy of the reverse plate and reducing the arm effect when the reverse plate is opened. Improve the draft accuracy of the counterplate

2. Thickened counterplate can realize the double-side compaction function: This function improves the disadvantages of uneven
hardness on both sides of the sand caused by single-side compaction, and improves product quality and qualification rate. 3.
Cavity outer draft function: This function avoids the formation of vacuum damage to the sand mold when the backpressure plate is
opened, which is conducive to product mold release.

Main technical parameters

1．Sand Mold Dimensions (Width x Height x Thickness): Molding Room Size Can Be Customized Arbitrarily

2．Production Rate: 400-500 units/hour (Meeting conditions: 1 not core pulling) 3 . Sand mold thickness: 180 mm - 520 mm

4．Sand mold average hardness: >90

5． Molding Accuracy: ≤0.1mm

6．Sandblasting Pressure: 0.15-0.25 MPa 7．Compaction pressure: (Continuously adjustable) Type plate bearing force of 8-12 kg/cm²

8． Compressed Air Pressure: 0.5-0.65 Mpa 9．Maximum air consumption: 12 m³/min 10．Sand Consumption: 40-60 tons per hour 11．Cooling form: oil cooler 12. Total power of the shaping line: less than 75 kW (including system heating power) 13．Host dimensions: 7000 x 1600 x 3500 (mm) 14. Noise ≤ 70 dB (at the operator's site and areas with personnel movement) 15. Air Source Interface: 1.5-inch Hard Pipe Connection 16. Backpressure plate perpendicularity: 0.1 mm/1000 mm 17. Centering Accuracy of Positive and Negative Clamps: Less than 0.1 mm

Translation: 1. Actual benefits to customers: a. Electricity consumption: It is evident from the table that hydraulic molding
machines consume about twice as much power as pure electric molding machines. Assuming a daily production time of 20 hours, this
translates to a daily electricity saving of approximately 1000 kWh. With a 300-day annual operation rate, this amounts to an
annual electricity cost savings of around 300,000 yuan. During core extraction: The combined power consumption of the hydraulic
molding machine during core extraction is about 22.5 kW, while for the electric drive core extractor it is 7.5 kW, resulting in an
energy saving of about 30% per hour. This equates to a saving of about 15 yuan per hour. b. Equipment maintenance costs: For every
1 million units produced, the maintenance cost for hydraulic molding machines is about 1/5 to 1/6 that of electric drive molding
machines, which is around 10,000 yuan. c. Sand mold failure rate: Decreased by about 3%. d. Equipment lifespan (major overhaul
cycle): Electric drive molding machines have a lifespan of over 10 years and can be serviced on-site with replacement of major
components. Hydraulic drive molding machines typically last about 5 years and require factory service for replacement of major
components such as cylinder assemblies, guide sleeves, and hydraulic systems, along with precision restoration. e. Molding room
base plate: Electric drive molding machines come standard with tungsten carbide base plates with a lifespan of over 2.5 million
units and no maintenance required. Hydraulic drive molding machines are equipped with high-chromium hardened base plates with a
lifespan of around 1 million units, after which grinding and precision restoration are necessary. f. Remote function: This machine
has remote fault diagnosis and remote service capabilities.

Certificate

Packing & Delivery

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Company Profile

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Qingdao Haoyang Casting Machinery Co., Ltd. is located in Qingdao, the hometown of casting, a world-famous coastal city. Covering an area of about 16,000m2, it is a professional equipment manufacturing company integrating design, development, manufacturing,installation and after-sales service. 20-200 tons/h clay sand mechanized molding line sand treatment equipment

Annual output of 1000-10000 tons Casting self-hardening resin sand production line equipment

Annual output of 1000-6,000 tons Casting water glass sand production line equipment

Annual output of 3000-6,000 tons Casting thermal coating sand production line equipment

V-style modeling production line equipment and stand-alone supporting equipment

Disappearing mold production line engineering and stand-alone supporting equipment

Molding machine, molding machine, sandblasting machine, electric furnace, wire feeding machine, environmental protection dust collector and other casting machinery and smelting equipment

Qingdao Haoyang Casting Machinery Co., Ltd. will adhere to innovation, continue to improve quality service, and make efforts to become a manufacturer of high-quality casting machinery and smelting equipment!

FAQ

1. who are we?
We are based in Shandong, China, start from 2020,sell to Eastern Asia(50.00%),Africa(30.00%),Mid East(20.00%). There are total
about 11-50 people in our office.

2. how can we guarantee quality?
Always a pre-production sample before mass production; Always final Inspection before shipment;

3.what can you buy from us?
foundry machinery,Clay sand equipment,Resin sand equipment,Coating sand equipment,Old sand recycling equipment

4. why should you buy from us not from other suppliers?
The company has a long history and strong service and operational capabilities, as well as customization capabilities

5. what services can we provide?
Accepted Delivery Terms: FOB,CFR,CIF,EXW；
Accepted Payment Currency:USD,EUR,JPY,CAD,AUD,HKD,CNY;
Accepted Payment Type: T/T,L/C,D/P D/A,MoneyGram,PayPal,Western Union;
Language Spoken:English,Chinese,Spanish,Japanese,German