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High Efficiency Rotor Sand Mixer for Foundry for Metal Casting Machinery

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Product Description

Product description

I. Main Applications

The GZS High-Efficiency Rotor Sand Mixer is designed for mixing various types of sands used in machine molding, including dry film sand, self-hardening sand, face sand, and backing sand. Additionally, it is widely applied in the glass, ceramics, and refractory materials industries for mixing various powdered materials.

II. Working Principle

The equipment employs a high-speed rotating rotor to thoroughly mix dry sand with water, forming wet mortar. Under the action of the rotor, the sand particles are suspended in water, and through the friction and shear forces generated by high-speed rotation, the dry sand is rapidly mixed with water to form a uniformly dispersed mortar.

III. Key Features

High Efficiency and Energy Saving: Compared with traditional mixing methods, the GZS High-Efficiency Rotor Sand Mixer offers higher mixing efficiency and lower energy consumption. Its high-speed rotating rotor quickly blends sand and water intouj'jniformmortar, enhancing production efficiency and reducing energy usage.
Ease of Operation: The equipment features a fully enclosed structure, ensuring safety and environmental protection during operation. Additionally, it is easy to operate and maintain, lowering operational difficulty and costs.
Excellent Stability: The rotor and blades of the equipment are made of high-strength stainless steel, capable of with standing the
impact and shear forces generated by high-speed rotation, thereby ensuring the stability and durability of the equipment.
Wide Application Range: The GZS High-Efficiency Rotor Sand Mixer is suitable for various sizes of cement mixing plants, reinforced concrete equipment, and other mortar production sites. It can be used to produce various specifications of mortar, mortar blocks, and concrete products.

IV. Operating Procedures

Pre-operation Preparation:

Inspect all components of the rotor sand mixer for any damage or looseness, and repair promptly if necessary. Check the lubricant
level of the rotor sand mixer and add as needed. Clear any debris around the rotor sand mixer to ensure a clean working environment. Consult the operation manual of the rotor sand mixer to understand its structure, performance, and operating points.

During Operation:

Turn on the power of the rotor sand mixer and verify that all buttons and indicators are functioning properly. Load the sand material into the feed chute of the rotor sand mixer as required. Adjust the rotation speed and mixing time of the rotor sand mixer according to needs to ensure the desired sand mixing effect. Start the rotor sand mixer and observe its operation for any abnormalities. Shut down and inspect promptly if any issues are detected. Regularly check the lubrication of the rotor sand mixer
and add lubricant as needed. During operation, keep your body and other objects away from the working area of the rotor sand mixer to avoid accidents. Monitor the noise and vibration levels of the rotor sand mixer during operation, and address any abnormalities promptly.

Post-operation:

Turn off the power of the rotor sand mixer, clean it thoroughly, and take dust prevention measures. Regularly inspect and maintain
the rotor sand mixer to ensure its long-term stable operation.

V. Safety Precautions

Operators should wear appropriate personal protective equipment, such as safety helmets, work clothes, and protective goggles.Before operation, carefully read and understand the operation manual and safety instructions of the rotor sand mixer to ensure proper understanding and adherence to operating procedures. During operation, never reach into the operating area of the rotor sand mixer with fingers, arms, or other body parts. Stay focused while operating the rotor sand mixer. Operation under the influence of alcohol or fatigue is strictly prohibited. In case of any malfunction or abnormal situation with the rotor sand mixer, immediately shut it down and address the issue. Continued operation under such circumstances is strictly prohibited.

VI. After-Sales Service

Adhering to the core service concept of "customer first", a comprehensive and high-quality after-sales service guarantee system is customized for the S43 series fine hexagonal screens: 1.A professional technical elite team provides free on-site installation and commissioning services to ensure that the equipment can smoothly enter the best operating state when it is started for the first time. Meanwhile, a detailed practical operation training plan is customized for the on-site operators of the client. The training content deeply covers core knowledge and skill modules such as the equipment principle structure, fine operation techniques, and key points of daily maintenance until the operators can master and use them proficiently.
2.Periodically visit customer groups, deeply collect feedback information on the use of the equipment, closely conform to the personalized needs of customers and the cutting-edge trends of the industry, and provide free customized performance optimization and upgrade plans for the equipment. Join hands with customers to embark on the path of continuous improvement of production efficiency and jointly create a long-term win-win value ecosystem.

Electric Control System

Model:Automatic or manual type
Control Unit: PLC .
P L C: Siemens, Omron or famous reliable brand in China for your choice.
Emergency Stop: on main control panel and rollers conveyors.
Power Indicator: available on control panel .

Factory display

Specification

item	value
voltage	according to actual situation
power(w)	according to actual situation
machine type	continuous casting machine
warranty	2 years
weight (kg)	4500
place of origin	China
	Shandong
video outgoing-inspection	Provided
machinery test report	Provided
core components	PLC, Engine, Bearing, Gearbox
brand name	Haoyang
dimension(lwh)
key selling points	Easy to Operate, Famous brand PLC, Remote Control

Technical Parameter

Packing & Delivery

PACKING: EXPORT PACKING:big parts on a wooden pallet and wrapping by film, single parts put together on wooden pallet and wrappingby film, precise parts packing by wood. (Packing woods are not recycled.) SHIPMENT MARK(S): On the surface of each package, a corresponding shipping mark in the English language shall be stenciled legiblyin fadeless or shipping labels tie on non-packing packages in the English language

Company Profile

Qingdao Haoyang Casting Machinery Co., Ltd. is located in Qingdao, the hometown of casting, a world-famous coastal city. Covering an area of about 16,000m2, it is a professional equipment manufacturing company integrating design, development, manufacturing,installation and after-sales service.

20-200 tons/h clay sand mechanized molding line sand treatment equipment
Annual output of 1000-10000 tons Casting self-hardening resin sand production line equipmentAnnual output of 1000-6,000 tons
Casting water glass sand production line equipment
Annual output of 3000-6,000 tons Casting thermal coating sand production line equipment
V-style modeling production line equipment and stand-alone supporting equipment
Disappearing mold production line engineering and stand-alone supporting equipment
Molding machine, molding machine, sandblasting machine, electric furnace, wire feeding machine, environmental protection dust collector and other casting machinery and smelting equipment
Qingdao Haoyang Casting Machinery Co., Ltd. will adhere to innovation, continue to improve quality service, and make efforts to become a manufacturer of high-quality casting machinery and smelting equipment!

FAQ

1. who are we?
We are based in Shandong, China, start from 2020,sell to Eastern Asia(50.00%),Africa(30.00%),Mid East(20.00%). There are total
about 11-50 people in our office.

2. how can we guarantee quality?
Always a pre-production sample before mass production; Always final Inspection before shipment;

3.what can you buy from us?
foundry machinery,Clay sand equipment,Resin sand equipment,Coating sand equipment,Old sand recycling equipment

4. why should you buy from us not from other suppliers?
The company has a long history and strong service and operational capabilities, as well as customization capabilities

5. what services can we provide?
Accepted Delivery Terms: FOB,CFR,CIF,EXW；
Accepted Payment Currency:USD,EUR,JPY,CAD,AUD,HKD,CNY;
Accepted Payment Type: T/T,L/C,D/P D/A,MoneyGram,PayPal,Western Union;
Language Spoken:English,Chinese,Spanish,Japanese,German