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SL Series Vibrational Fluidized Cooling Beds Exceptional Cooling High Efficiency Featuring Bearing Pump Metal Casting Machinery

SL Series Vibrational Fluidized Cooling Beds Exceptional Cooling High Efficiency Featuring Bearing Pump Metal Casting Machinery

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Product Description

Product Description

I. Product Overview

The SL Series vibration fluidized cooling beds are advanced equipment specially designed and developed to meet the high-efficiency cooling requirements for materials in modern industrial production. It combines vibration technology with the principle of fluidized beds, enabling rapid and uniform cooling of materials within a short period, effectively improving the overall efficiency of the production process and the quality of products.

II. Working Principle

This cooling bed generates directional vibration through a specially designed vibration mechanism, making the materials on the bed surface present a boiling state similar to that of a fluid. Meanwhile, the cooling medium (such as air, water, etc.) circulates in the channels inside the bed body, fully contacts the materials, and takes away the heat of the materials. Under the dual action of vibration and the cooling medium, the materials continuously roll and mix, ensuring the uniformity and high efficiency of cooling and avoiding the occurrence of local overheating or overcooling phenomena.

III. Product Features

High-Efficiency Cooling Performance

Adopting advanced vibration fluidized technology, it greatly improves the heat exchange efficiency between materials and the cooling medium, significantly shortens the cooling time. Compared with traditional cooling methods. It can quickly meet the cooling requirements of large-scale production, effectively reduce the production cycle, and increase production capacity.
Uniform Cooling Effect
The unique vibration design enables the materials to be evenly distributed on the bed surface and continuously turned over, ensuring that each particle of the material can fully contact the cooling medium, thus achieving a uniform cooling effect. This is especially important for industries with strict requirements on product quality, such as precision manufacturing, food processing, etc., and can effectively avoid problems such as differences in product performance and deformation caused by uneven cooling.
Flexible Process Adaptability
Parameters such as vibration frequency, amplitude, cooling medium flow rate, and temperature can be flexibly adjusted according to the characteristics of different materials (such as shape, particle size, specific heat capacity, etc.) and cooling process requirements. It is applicable to the cooling treatment of various materials, including metal particles, plastic particles, chemical raw materials, food raw materials, etc., and has a wide range of applications.
Stable and Reliable Operation
The overall structure of the equipment is reasonably designed, using high-quality materials and advanced manufacturing
processes to ensure the stability and reliability of the equipment during long-term operation. Key components such as vibration motors and cooling fans are all selected from well-known brands, with good durability and low failure rates, effectively reducing equipment maintenance costs and downtime, and providing continuous and stable support for enterprise production.
Energy Saving and Environmental Protection
The optimized design of the cooling system can accurately control the usage and circulation of the cooling medium, minimizing energy consumption. At the same time, the equipment has low noise and little dust pollution during operation, meeting the requirements of modern environmental protection production and helping enterprises to build green and
environmentally friendly production workshops.
High Degree of Automation
Equipped with an advanced automatic control system, it enables remote monitoring and operation of the equipment. Operators can easily set and adjust the operating parameters of the equipment through the human-machine interface, monitor the operating status of the equipment in real time, such as temperature pressure, vibration frequency, etc., and it has a fault alarm and automatic diagnosis function, facilitating the timely discovery and solution of problems and improving the intelligent level of production management.

IV. Application Fields

Metal Processing Industry

During the cooling process after heat treatment of metal products, the SL Series vibration fluidized cooling beds can quickly and uniformly cool metal parts, such as various steel, aluminum, and copper materials, effectively eliminating heat treatment stress, improving the mechanical properties and dimensional stability of metal materials, and ensuring that the product quality meets high standards.
Plastic and Rubber Industry
It is applicable to the cooling of plastic particles and rubber granules, which can avoid problems such as adhesion and
agglomeration of materials caused by uneven cooling, ensure the fluidity and molding quality of plastic and rubber products in the subsequent processing process, and improve production efficiency and product qualification rates.
Chemical Industry
It can carry out cooling and crystallization treatment on chemical raw materials, intermediates, etc., accurately control the
cooling rate and temperature, make crystal growth uniform and the particle size distribution narrow, which is beneficial to
improving the purity and quality of chemical products, while reducing energy consumption and environmental pollution in the production process.
Food and Pharmaceutical Industry
In food processing, such as the cooling of baked goods, and the cooling and drying of pharmaceutical raw materials, this cooling bed can ensure that the materials are quickly cooled in a clean and hygienic environment, meet the strict hygiene standards and quality requirements of the food and pharmaceutical industries, and effectively guarantee the safety and quality stability of products.

V. Equipment Installation and Maintenance

1.Installation Requirements

The equipment should be installed on a solid and flat ground to ensure a firm foundation and avoid shaking or displacement during operation. The installation location should have good ventilation to facilitate the entry and exit of the cooling medium and the heat dissipation of the equipment. Meanwhile, sufficient space should be reserved for the operation, maintenance, and repair of the equipment.
2.Maintenance Points
Regularly check the operating conditions of key components such as vibration motors and cooling fans, including bearing
lubrication, belt tension, motor temperature rise, etc. If there are any abnormalities, handle or replace the components in a
timely manner. Check whether the pipes, valves, filters, etc. of the cooling medium circulation system are unobstructed. Regularly clean or replace the filters to prevent impurities from clogging the pipes and affecting the cooling effect. Regularly clean the inside of the bed body, remove material residues and dust, and keep the air permeability and heat transfer performance of the bed surface in good condition. Regularly check the electrical control system of the equipment to ensure that the wiring is firm and there is no looseness, and that electrical components such as controllers and sensors work normally. If there is a fault, repair or replace it in a timely manner.

VI. After-Sales Service

We provide customers with comprehensive and multi-level after-sales service guarantees:

1.A professionaltechnical team will provide guidance throughout the equipment installation and commissioning process to ensure that the equipment can be put into use smoothly. And detailed training will be provided for the customer's operators to make them proficient in the operation and maintenance skills of the equipment.
2.A 24-hour service hotline will be set up to respond to customers' inquiries and repair requests at any time. After receiving the fault notice, we will respond as soon as possible and dispatch technicians to the site for repair according to the actual
situation to ensure that the equipment downtime is minimized.
3.Regularly visit customers, understand the usage of the equipment, collect customer feedback, in order to continuously optimize the product performance and service quality. Meanwhile, provide equipment upgrade and transformation plans and technical support for customers to help them improve production efficiency and economic benefits.

Technical Parameter

Specification

item	value
voltage	According to the equipment to determine
power(w)	According to the equipment to determine
warranty	1 Year
weight (kg)	9000
place of origin	China
	Shandong
video outgoing-inspection	Provided
machinery test report	Provided
core components	PLC, Engine, Bearing, Gearbox, motor, Pressure vessel, Gear, Pump
brand name	Haoyang
dimension(lwh)	According to the equipment to determine
key selling points	Easy to Operate, Famous brand PLC, Remote Control, Accurate temperature control, Competitive Price, Long Service Life
Processing capacity (T/h)	20~30
Vibration motor power (Kw)	2*2.2
Blower power (Kw)	5.5
Blast rate (h3/h)	6000
Bed depth dimension (L * w)	3800*700

casting

Packing & Delivery

To better ensure the safety of your goods, professional, environmentally friendly, convenient and efficient packaging services will be provided.

Company Profile

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Qingdao HaoYang Heavy Industrial Group was established in 2006. It focus on design, research, development, manufacturing and export of CNC punching machine, sand blasting booths, sand processing equipment, environmental protection equipment, a variety of shot blasting machine, including roller conveyor type, overhead chain type, hook type, tumble belt type, wire mesh type, road surface type etc. All products are professionally designed by our highly-experienced engineers with Auto CAD.

FAQ

1. who are we?
We are based in Shandong, China, start from 2020,sell to Eastern Asia(50.00%),Africa(30.00%),Mid East(20.00%). There are total
about 11-20 people in our office.

2. how can we guarantee quality?
Always a pre-production sample before mass production;
Always final Inspection before shipment;

3.what can you buy from us?
foundry machinery,Clay sand equipment,Resin sand equipment,Coating sand equipment,Old sand recycling equipment

4. why should you buy from us not from other suppliers?
The company has a long history and strong service and operational capabilities, as well as customization capabilities

5. what services can we provide?
Accepted Delivery Terms: FOB,CFR,CIF,EXW；
Accepted Payment Currency:USD,EUR,JPY,CAD,AUD,HKD,CNY;
Accepted Payment Type: T/T,L/C,D/P D/A,MoneyGram,PayPal,Western Union;
Language Spoken:English,Chinese,Spanish,Japanese,German