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Customizable Dual Disc Cooler with Easy-to-Operate Motor Pump Engine Bearing for Efficient Cooling of Foundry Ferrous Castings

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Technical Parameter
Product Description

In numerous industrial production fields, such as foundry and sand processing, the cooling and stirring of materials are crucial steps. The S83 series double-disc stirring and cooling machines stand out with their exquisite design and outstanding performance,becoming a powerful assistant to meet your efficient production needs.
I. Equipment Overview
The S83 series double-disc stirring and cooling machines adopt a unique double-disc structural design. The two discs rotate in opposite directions, and the crosshead drives the scrapers to fully stir the materials. This structural design ensures that the materials can be turned over in all directions within the discs, making the cooling and stirring effects reach the optimal state.The overall materials of the equipment are sturdy and durable, with excellent anti-wear and anti-corrosion properties, enabling it to adapt to long-term and high-intensity working environments.
II. Functional Features
(I) High-Efficiency Cooling The advanced cooling system can quickly remove the heat in the materials and effectively reduce the temperature of the materials.Whether it is hot foundry sand or other materials that need to be cooled, an ideal cooling effect can be achieved in a short time,greatly improving production efficiency. The precise temperature control function allows the cooling temperature to be set according to the requirements of the production process, ensuring the stability and consistency of the material temperature and providing a reliable guarantee for subsequent production processes.
(II) Uniform Stirring
The unique scraper design and the reverse rotation mode of the two discs enable the materials to be fully mixed during the stirring process, avoiding the phenomena of material agglomeration and stratification. Whether it is the mixing of materials with different compositions or the homogenization treatment of the same material, it can be easily achieved, ensuring the uniformity and stability of product quality. The stirring intensity and time can be flexibly adjusted according to the characteristics of the materials and the requirements of the production process to meet diverse production needs.
(III) Energy Saving and Low Consumption
The optimized transmission system and power configuration can minimize energy consumption while ensuring the efficient operation of the equipment. Compared with traditional cooling and stirring equipment, the S83 series can significantly save energy costs and contribute to the energy conservation and emission reduction of enterprises. The intelligent control system of the equipment can monitor the running status of the equipment in real time and automatically adjust the power output according to the actual needs, further improving the energy utilization efficiency.
(IV) Convenient Operation
The humanized operation interface design is simple and easy to understand. Operators can master the operation methods of the equipment proficiently after only a brief training. All kinds of control buttons and parameter displays are clear at a glance, facilitating operations such as starting, stopping, and parameter setting of the equipment. The maintenance of the equipment is also very convenient. The detachable structural design makes key components easy to clean, replace, and repair, greatly reducing the maintenance costs and downtime of the equipment.
III. Scope of Application
The S83 series double-disc stirring and cooling machines are widely used in the foundry industry for the cooling and regeneration treatment of foundry sand. They can effectively remove the heat and impurities in the sand, improve the recycling rate of the sand and the quality of castings. Meanwhile, they also play an important role in the material processing of building materials, ceramics, chemical and other industries, and can carry out cooling and stirring treatment on various
powdery and granular materials to meet the production process requirements of different industries.

Electric Control System


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casting
Specification
item
value
voltage
According to the equipment to determine
power(w)
According to the equipment to determine
machine type
Efficient rotor sand mixer
warranty
1 Year
weight (kg)
9000
place of origin
China
Shandong
video outgoing-inspection
Provided
machinery test report
Provided
core components
PLC, Engine, Bearing, Gearbox, motor, Pressure vessel, Gear, Pump
brand name
Haoyang
dimension(l*w*h)
According to the equipment to determine
key selling points
Easy to Operate, Famous brand PLC, Remote Control, Accurate temperature control, Competitive Price, Long Service Life
productivity
80
Installed power
30.55
Host quality
6500
Packing & Delivery
PACKING: EXPORT PACKING:big parts on a wooden pallet and wrapping by film, single parts put together on wooden pallet and wrappingby film, precise parts packing by wood. (Packing woods are not recycled.) SHIPMENT MARK(S): On the surface of each package, a corresponding shipping mark in the English language shall be stenciled legiblyin fadeless or shipping labels tie on non-packing packages in the English language

1. Safe Guardianship, Worry-Free Journey

We understand deeply that every item carries your
expectations and trust. Therefore, we employ advanced packaging technologies and materials to ensure that your goods remain undamaged throughout the shipping process. From packing to delivery, every step is meticulously designed and strictly monitored, allowing you to enjoy a hassle-free shopping experience.

4. Hassle-Free, Enjoy Express Delivery

We know how valuable your time is. That's why we offer efficient packaging and transportation services, freeing you from the worries of packaging and shipping. Our logistics team will do their utmost to ensure your goods are delivered to the specified location in the shortest time possible.

2. Professional Packaging, Quality Assurance

Our packaging team possesses extensive experience and expertise, enabling us to provide personalized packaging solutions for various types of goods. Whether it's fragile items, electronics, or heavy cargo, we can ensure they arrive safely and securely at their destination.

5. Attentive Service, Just for the Better You

We always prioritize customer experience. From selecting packaging materials to arranging transportation methods, we strive to do our best. Our customer service team is always on standby to answer any questions and provide assistance. We want you to enjoy the fun of shopping while also feeling our care and attention.

3. One-Click Order, Effortless Delivery

Our packaging and transportation services make shopping more convenient. With just one click, we can provide professional packaging and rapid delivery for your goods. No matter where you are, we can safely and punctually deliver your items to your doorstep.

6.Professional Customization, Meeting Your Unique Needs

We understand that every customer's needs are unique. That's why we offer personalized packaging and
transportation services, tailoring exclusive packaging and transportation solutions to your specific requirements. Whether it's size, weight, or special requests, we will do our utmost to meet your expectations.
Company Profile
00:08
01:00
Qingdao HaoYang Heavy Industrial Group was established in 2006. It focus on design, research, development, manufacturing and export of CNC punching machine, sand blasting booths, sand processing equipment, environmental protection equipment, a variety of shot blasting machine, including roller conveyor type, overhead chain type, hook type, tumble belt type, wire mesh type, road surface type etc. All products are professionally designed by our highly-experienced engineers with Auto CAD.
FAQ
1. How to improve the productivity of clay and sand equipment?
By reducing the labor intensity of workers, improving productivity, pro- moting the realization of mechanized molding and core production pro- cess.
2.What points should be paid to in clay sand equipment in wet sand casting?
Control of old sand temperature: the high temperature of type sand may lead to the casting of sand filling, rough appearance, sand punch- ing, pores and other defects. Hot sand problem: the negative impact of hot sand on the quality of casting products, including the type sand function which is difficult to control, the change of type sand function, the appearance of hot sand gathering moisture, and the decrease of core strength caused by the evaporation and condensation of hot sand on the cold core. "Help me to translate this paragraph into English:"
3.How to control the quality of clay wet sand?
Choose the right formula: according to the casting requirements and process requirements, select the appropriate clay type and proportion, to ensure the smoothness and accuracy of the casting surface. Mois- ture content control: strictly control the moisture content to ensure the strength of the sand type and casting quality. Viscosity and fluidity control: adjust the viscosity and fluidity by controlling the clay particle size distribution, adhesive type and proportion, and to ensure the qual- ity of sand shape molding and casting shape accuracy. Sand drying performance: strictly control the drying temperature and time of sand type to remove excess water and prevent the casting. Sand type quality control: strictly control the quality of sand type to ensure the molding quality of the casting.
4.What are the maintenance and operation procedures for the clay sand production line?
Check the vibration motor: check whether the vibration force of the two vibration motors is consistent, and whether the eccentric block is
loose. Cleaning and inspection: clean the sand stained in the tank, check the tightness of the triangle belt, the wear of the
wear-resistant plate, and the sand stained inside the sand roller. Motor reducer check: check the motor reducer operation has no sound, oil level, whether there is oil leakage and oil seepage phenomenon. Belt and chain inspection: check whether the belt has any deviation, chain tightness, timely adjustment and lubrication.
5.What should I pay attention to before starting the clay sand treatment equipment?
Check the bolts and insulation: check whethe the fixing bolts of each swing motor are loose and whether the lead insulation is damaged. Check the spring and lubrication: check the spring cracks and the motor needs grease. Check the magnetic concentrator and bucket machine: check whether the bolts are loose, the belt is loose or deviation, check whether the entrance of the bucket machine is smooth and whether the interior is blocked.
6.How to quickly locate and solve the failure of clay and sand equip- ment?
Bearing problem: check whether the bearing runs flexibly, replace the damaged sealing ring to ensure that the bearing is not hot. Metal colli- sion: check whether the impeller and bushing are loose or worn, and re- place parts if necessary. Large outgoing grain size: adjust the belt tight- ness, control the size of the feed particles, adjust the impeller speed. Abnormal sound: check whether the bolts are loose, whether the bear- ings or gears are damaged, and repair or reptlce them in time."

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