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Belt Conveyor Belt Machine Mini Belt Conveyor Other Machine Tools Accessories

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Product Description

Product description

Introduction

It is mainly used for conveying new sand, used sand, molding sand, coke, limestone and other materials in foundry workshop, it can also be used in building materials, chemical industry, grain processing and other industries to transport non-corrosive low-temperature blocks, granular bulk materials, compact structure, easy installation and maintenance Strong ability to adjust deviation, when the belt conveyor inclination is greater than 10 ° should be set up backstop. S97 series permanent magnetic belt pulley can be selected for the head wheel of the machine, so as to carry out magnetic separation treatment at the same time.

characteristic

1. Conveyor belt The casting workshop generally uses lightweight (with an upper rubber layer thickness of 3mm and a lower rubber layer thickness of 1mm) or ordinary (with an upper rubber layer thickness of 3mm and a lower rubber layer thickness of 1.5mm) rubber belts. If transporting hot new sand with high temperature or hot old sand after falling, heat-resistant rubber belts can be used. The joint of rubber tape can be made by vulcanization or cold bonding method. The cold bonding method has a simple process and low cost, and its joint strength is also higher than that of vulcanization method.

2. Drive device The driving device is a shaft mounted reducer transmission. Basic belt speed V=1 meter/second. If this belt cannot meet the requirements during use, the speed ratio of the reducer can be changed to meet the usage requirements. The low-speed shaft of the shaft mounted reducer is a shaft sleeve structure, which is directly fitted onto the shaft head of the drum without the need for a coupling. It has a small axial size, is easy to assemble and disassemble, and does not require a drive bracket. The driving device of the belt conveyor can be installed as left or right transmission according to the layout requirements

3. Drive drum drive There are two types of rollers: steel plate smooth roller and rubber coated roller. Under general usage
conditions, smooth surface rollers are preferred. When the transmission torque is large and friction needs to be increased, rubber surface rollers can be used. When materials require magnetic separation, permanent magnet pulleys can be used as the drive drum for belt conveyors. The S975 Ⅰ (B=500), S977 Ⅰ (B=650), and S978 Ⅰ (B=800) permanent magnet belt wheel systems are specially designed as matching magnetic separation devices for this series of belt conveyors. Their installation dimensions are exactly the same as the drive drum of this series of belt conveyors.

4. The face increasing and tail changing drum adopts a spindle type steel plate drum, which is compact in structure and easy to ensure installation accuracy. The surface roller is installed on the left and right wheel frames, without the need for a separate bracket, and the surface angle can be easily adjusted. The end of the tail turning drum can be equipped with magnetic components for automatic control of safe operation of the belt conveyor.

5. Roller support

5.1 The upper roller is divided into two types: groove shape and flat shape. The conveying capacity of the
groove belt is greater than that of the flat belt. If the conveying capacity is the same, the material of the groove belt will
fall into the sand hopper. Therefore, in general, groove rollers are preferred. When a double wheel loose sand (crusher), magnetic separator, and unloader are installed above the conveyor, flat rollers should be used.

5.2 The lower roller is a flat roller.

5.3 Guide roller. This series of belt conveyors uses upper rollers to adjust the deviation of the conveyor belt, which is very
convenient. In general, the guide rollers can be installed, but they can be installed near special needs such as the receiving
groove, unloading groove, and reversing pressure wheel.

6. Change direction pressure wheel When the belt conveyor changes from horizontal to inclined, a directional roller is used, and the transition section is small in size and compact in structure.

7. Unloader

7.1 The plow type unloader with unloading positions includes double-sided unloading, left side unloading, and right side unloading. According to the driving mode, this series of unloaders has three types: manual, pneumatic, and electric. Both pneumatic and electric can achieve semi-automatic control of unloading.8. Cleaning device The cleaner is used to clean materials adhered to the conveyor belt.

8.1 Head cleaner. Installed below the transmission drum to remove materials adhered to the working surface. This discharge head cleaner adopts a torsion spring type. When the rubber scraper wears down and the cleaning effect decreases, it can be used to support the support frame and slightly loosen the bolts. Then, push the support frame upwards in the opposite direction as indicated by the arrow, so that the rubber scraper is tightly pressed on the conveyor belt and slightly deformed. Finally, tighten the bolts and remove the external thrust until the scraper contacts the conveyor belt evenly.

8.2 The empty section cleaner is installed at the front of the rear turning drum to clean the material on the non working surface of the conveyor belt.

9. Backstop When the inclination angle of the belt conveyor is large, a reverse stopper should be installed to prevent accidents such as the conveyor belt slipping when it suddenly stops at full load. The installation of a backstop on the high-speed shaft of this series of belt conveyors and shaft mounted reducers depends on the usage requirements, but it does not affect the external installation structure and size, making it very convenient to use. In general, when the inclination of a belt conveyor is less than 8 °, a backstop can be omitted.
10. Tensioning device The belt conveyors used in the casting workshop are generally medium and short distance conveyors. This series of conveyors does not use spiral tensioning devices, and the tensioning stroke is three levels: 300, 500, and 800 millimeters. The tensioning stroke is generally selected at 1% of the length of the conveyor head and tail wheel. The recommended values are shown in Table 6. A washer must be added between the screw of the lead screw and the tailstock plate, and the number of washers should ensure that the lead screw is in a tensile state. It is not allowed for the lead screw to work under pressure.

11.Rack This series adopts a bolt connected assembled intermediate frame, which eliminates the need for a head frame, tail frame, and drive bracket due to the special structure of this drive device. The middle frame is divided into a head section, a middle section, and a tail section. The nominal length of the head and tail sections is 6000 millimeters, and the middle section is based on 6000 millimeters as the standard section. When the standard segment cannot meet the requirements, a non-standard segment can be inserted.

12. Sealing cover This series adopts a semi enclosed sealing cover with a standard of 2000mm, divided into three types:
head section, universal section, and exhaust section.

Points to note

Drive part: the use of shaft-mounted reducer to drive the drum. Roller: sub-drive Roller (including S97 series permanent magnetic pulley) , redirection roller and surface roller. Supporting Roller: levelling supporting roller, groove supporting roller and anti-deviation roller. Unloader: divided into two sides, left or right side unloading; pneumatic, electric and manual three types of drive. Sweeper: the head sweeper is installed under the drive drum, and the empty section sweeper is installed near the rear redirection drum. Dust cover, receiving trough, rack, etc.

Starting from one end of the tension wheel, mount the side frame on the posts, one section at a time, after installing the first pair of side frames, place the belt in the middle of the side frame and spread out, starting from one end of the side frame, mount the cross brace and tighten the screws, so that, put the conveyor in full length. Install the lower idler frame and the lower idler to hold the lower half of the belt. Install the side plates of the active part and the tension part on the side frame. Remove the tension screw, put the belt on the tension screw, and then the tension screw through the pre-aligned slider, shaft and square nut hole inserted into the guide hole, and finally with screws or welding support plate fixed. Remove the angle iron of the head frame plate, install the driving wheel, then fasten the reinforcing angle iron on the side plate, pay special attention to the driving wheel and the belt's center line is vertical, finally fix the bearing block, and tighten with bolts. Install the head redirection roller in the guide groove of the side plate of the driving wheel. According to the instruction of the reducer, install the reducer on the driving wheel shaft and install the motor on the motor frame.

Technical Parameter

item	value
Transportation capacity(m³/h）	35~85/60~140/95~220/140~290/200~350
Bandwidth（mm）	500/650/800/1000/1200
warranty	1 years
place of origin	China
brand name	Qingdao Haoyang Casting Machinery Co., Ltd.
video outgoing-inspection	Provided
machinery test report	Provided
core components	PLC, motor
material	Metal / Coil
key selling points	Easy to Operate
After-sales Service Provided	Engineers available to service machinery overseas
Color	Customers Requirement
Application	Steel plate, beam, pipe, profile, channels etc
Frequency controller	Included

Detail technical data,pls confirm with supplier.

Product Application

The casting workshop generally uses lightweight .

There are two types of rollers: steel plate smooth roller and rubber coated roller.

Product Features

If transporting hot new sand with high temperature or hot old sand after falling, heat-resistant rubber belts can be used. The joint of rubber tape can be made by vulcanization or cold bonding method. The cold bonding method has a simple process and low cost, and its joint strength is also higher than that of vulcanization method.

The low-speed shaft of the shaft mounted reducer is a shaft sleeve structure, which is directly fitted onto the shaft head of the drum without the need for a coupling. It has a small axial size, is easy to assemble and disassemble, and does not require a drive bracket. The driving device of the belt conveyor can be installed as left or right transmission according to the layout requirements.

There are two types of rollers: steel plate smooth roller and rubber coated roller. Under general usage conditions, smooth surface rollers are preferred. When the transmission torque is large and friction needs to be increased, rubber surface rollers can be used. When materials require magnetic separation, permanent magnet pulleys can be used as the drive drum for belt conveyors.

The face increasing and tail changing drum adopts a spindle type steel plate drum, which is compact in structure and easy to ensure installation accuracy. The surface roller is installed on the left and right wheel frames, without the need for a separate bracket, and the surface angle can be easily adjusted. The end of the tail turning drum can be equipped with magnetic components for automatic control of safe operation of the belt conveyor.

Electric Control System

Model:Automatic or manual type
Control Unit: PLC .
P L C: Siemens, Omron or famous reliable brand in China for your choice.
Emergency Stop: on main control panel and rollers conveyors.
Power Indicator: available on control panel .

The advantages of the conveying type vibrating shakeout machine

The plow type unloader with unloading positions includes double-sided unloading, left side unloading, and right side unloading. According to the driving mode, this series of unloaders has three types: manual, pneumatic, and electric. Both pneumatic and electric can achieve semi-automatic control of unloading.

Workshop

Company Profile

Qingdao Haoyang Casting Machinery Co., Ltd. was established in 2016.
Qingdao Haoyang Casting Machinery Co., Ltd. is located in Qingdao, the hometown of cast-ing, a world-famous coastal city. Covering an area of about 16,000 m', it is a professional equipment manufacturing company integrating design, development, manufacturing, installation and after-sales service.
20-200 tons/h clay sand mechanized molding line sand treatment equipment
Annual output of 1000-10000 tons Casting self-hardening resin sand production line equipment Annual output of 1000-6,000 tons

Casting water glass sand production line equipment
Annual output of 3000-6,000 tons Casting thermal coating sand production line equipment
V-style modeling production line equipment and stand-alone supporting equipment
Disappearing mold production line engineering and stand-alone supporting equipment
Molding machine, molding machine, sandblasting machine, electric furnace, wire feeding machine, environmental protection dust collector and other casting machinery and smelting equipment
Qingdao Haoyang Casting Machinery Co., Ltd. will adhere to innovation, continue to improve quality service, and make efforts to become a manufacturer of high-quality casting machinery and smelting equipment!

Packing & Delivery

FAQ

1. who are we?
We are based in Shandong, China, start from 2020,sell to Eastern Asia(50.00%),Africa(30.00%),Mid East(20.00%). There are total
about 11-50 people in our office.

2. how can we guarantee quality?
Always a pre-production sample before mass production; Always final Inspection before shipment;

3.what can you buy from us?
foundry machinery,Clay sand equipment,Resin sand equipment,Coating sand equipment,Old sand recycling equipment

4. why should you buy from us not from other suppliers?
The company has a long history and strong service and operational capabilities, as well as customization capabilities

5. what services can we provide?
Accepted Delivery Terms: FOB,CFR,CIF,EXW；
Accepted Payment Currency:USD,EUR,JPY,CAD,AUD,HKD,CNY;
Accepted Payment Type: T/T,L/C,D/P D/A,MoneyGram,PayPal,Western Union;
Language Spoken:English,Chinese,Spanish,Japanese,German